MECHANICAL EQUIPMENT ENGINEERING

Mechanical Equipment Design is one of the most critical & high Cost component of Oil & Gas industry. We Provide complete mechanical engineering services for Conceptual/Pre-FEED, FEED and Detail Design including Material & Equipment Selection as well as Design, Preparation of Specifications, Data Sheets & Detail Drawings & Drawings review. Our Services include:

• Complete Mechanical Design& re-rating for Equipment like Tall Columns, Pressure Vessels, Reactors, Heat Exchangers, Storage Tanks, Boilers etc. as per International Codes & Standards (ASME, API, PD 5500, TEMA, EN13445 etc.)
• Detail Design Calculations including Pressure Calculations, Nozzle Load Calculations, Support (Skirt, saddle, Bracket, Legs etc.) Calculations, Motion Load calculations, Lifting & Rigging analysis, Fatigue Analysis, Strength Calculation of Internals, External Guide Support Calculation, Transportation Saddles Calculation, Calculations for Clips of Platform, Pipe Support & External Supports, Lifting Beam Calculations, Flange design & Bolt Torque calculations etc.
• Detail Design Calculations for Offshore Static Equipment (WHP or CPP Platform, FPSO, FLNG etc.) including Operating, Extreme, Abnormal, Towing & Blast load Cases considering all applicable Motion loads.
• Thermal Design/Thermal Rating calculations of Heat Exchangers including Vibration analysis & Expansion Bellow calculations
• Preparation of Mechanical Design Philosophy, Technical Specifications, Standards & procedures.
• Preparation of Equipment General Arrangement Drawings (GAs), Detail Drawings& Mechanical Data Sheets (MDS).
• Code Compliant Stress Analysis & Finite Element Analysis (FEA) of Pressure Vessels, Columns/Towers, Reactors, Heat Exchangers, Static Structural & Fatigue Analysis, Fitness for Service (FFS), Thermal/Transient Analysis, Coupled field analysis
• WRC or FEA Analysis for Nozzles as well as Local Load calculations.
• CFD analysis of Columns Internals, Static Mixers, Fired heaters etc
• 3D modelling and Fabrication drawings generations.
• Preparation of Purchase Requisitions (MR/RFQ).
• Technical Clarifications (TCL) & Bid Evaluation reports (TBE) preparation, if needed.
• Drawings/Documents review.
• Equipment cost Estimation
• Project close out reports & as-built documentation.

FINITE ELEMENT ANALYSIS (FEA) & COMPUTATIONAL FLUID DYNAMICS (CFD)

We are highly qualified & specialist in Finite Element Analysis (FEA) and provide structural & Thermal FEA analysis in different domains. We also carry out computational fluid dynamics (CFD) and provide our customers with reliable simulation results enabling them to better understand their design and the impact changes may have. FEA & CFD analysis cover following areas:

• Static, Dynamic, Linear & Non-Linear FEA Analysis
• Heat Transfer, Thermal steady state, Transient, Coupled Field & Creep analysis
• Vibration, Buckling & Contact analysis
• Fatigue analysis, Mechanical load cycle, Wave Motion Loads and thermal cycle
• Topology Optimization
• Nozzle to Shell Junction analysis for external loading and moment
• External Guide, Support Frames & Clips Analysis
• Horizontal Vessels – Supported on saddle analysis
• Mounded storage bullet analysis
• Expansion bellows analysis
• Hot box analysis
• Tube sheet Structural integrity analysis
• Local PWHT analysis
• CFD analysis for Column Internals, Mixers & variety of problems
• Solid modelling and complex surface modelling
• Design validation and Optimization
• Real-life Simulations